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Waste Treatment Archives - Automate https://projects.automationmate.com/project-category/waste-treatment/ Your automation mate Tue, 10 May 2022 09:25:32 +0000 en-US hourly 1 https://wordpress.org/?v=7.0 SUKOMI https://projects.automationmate.com/projects/sukomi-2/ https://projects.automationmate.com/projects/sukomi-2/#respond Tue, 17 Aug 2021 11:03:17 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6063 Flare Control and Gas Analysis System SUKOMI International  The efficiency of biogenic production processes and optimum operation of the plant largely depend on continuous monitoring of the biogas composition.  The Set BGA analyzes CH4 and CO2 using the proven ULTRAMAT 23 IR analyzer.  The concentration of 02 is done using electrochemical sensors and also converted into…

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Flare Control and Gas Analysis System SUKOMI International 

The efficiency of biogenic production processes and optimum operation of the plant largely depend on continuous monitoring of the biogas composition. 

The Set BGA analyzes CH4 and CO2 using the proven ULTRAMAT 23 IR analyzer. 

The concentration of 02 is done using electrochemical sensors and also converted into output signals of 4 to 20 mA.

– The modular design of the system takes into account the physical conditions of the gas with regard to temperature and moisture in that various gas preparation components for heating or drying the sample gas can be configured as required.

Set BGA is designed with a high safety standard and is equipped with flow monitoring and detonation protection in accordance with EN 12874 in the sample gas path. To increase safety even further, a gas sensor for monitoring the ambient air is connected.

– Gas  Extraction from gas wells through two independent blowers (duty-standby). If the gas sampling Result provided by set BGA is suitable for flaring according to customer settings, an ignition procedure will take place and the flaring system will turn ON until oxygen concentration goes wrong or condensate removal is in need.

Data reading from Gas analyzers is done through Profibus communication between Ultramat23 and S7-1200 Profibus Master Device and then transmitted to a paperless data recorder through Banner Mullihop Wireless Data Radios.

All Gaz concentrations and flow.

Rates are sent to a third-party recorder from Eurotherm through wireless communication (BANNER).

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Municipal Solid Waste Treatment Plant Saida https://projects.automationmate.com/projects/municipal-solid-waste-treatment-plant-saida/ https://projects.automationmate.com/projects/municipal-solid-waste-treatment-plant-saida/#respond Fri, 13 Aug 2021 12:40:35 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6037 – Since waste treatment is the major part of environmental solid waste management, this plant’s intended design was to come up with, and install, a suitable,  widely available process technique in order to maximize the valuable outputs as well as the minimization of environmental impacts. Within the first step,  the so-called mechanical  pre• treatment,  the fractions, …

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– Since waste treatment is the major part of environmental solid waste management, this plant’s intended design was to come up with, and install, a suitable,  widely available process technique in order to maximize the valuable outputs as well as the minimization of environmental impacts.

Within the first step,  the so-called mechanical  pre• treatment,  the fractions,   which are not biodegradable and can be reutilized as raw material respectively. e.g. metal and plastics,  are separated from the organic waste fraction by means of crushing, splitting, and separation. Within the second step,  the so-called biological treatment, the organic-rich fraction is treated anaerobically.  During this digestion process, the organic substance is decomposed by means of microorganisms, and as opposed to the aerobic process biogas is produced,  which can be used for the generation of heat and electricity. Therefore no external energy will be necessary for the operation of the entire plant the output of the digestion process is a compost-like material that contains organic carbon as well as nutrients like nitrogen and phosphate. Additionally, comprehensive management of wastewater and waste air is provided in order to reduce emissions from the plant as far as possible.   Therefore the water consumption is optimized in such a manner that the water needed for the process is reused in an internal cycle as much as possible.  Surplus liquor should be used as nutrient-rich irrigation water in agriculture.  Air emissions are exhausted and the waste air is purified by means of a biological and a chemical scrubber system. Odorous substances will be removed and the odor of waste will not be noticeable after purification.

– ITEC used SIEMENS A&D products and solutions to successfully deliver the job Standardized on the Siemens S7-300  automation systems,  Siemens  PROFIBUS, and  Industrial networks,  the automation platform controls everything from the flow of electricity to the amount of reclaimed water being safely discharged from the plant. ITEC used WinCC that includes all the most important communication channels for linking to the SIMATIC S7 315-2  PN/DP   controllers via the S7 Protocol  Suite, as well as non-proprietary channels like PROFIBUS-DP/FMS,  DOE (Dynamic Data Exchange] and OPC (OLE for Process  Control); you can get other communication channels as Add-ons.  Since all controller manufacturers provide appropriate   OPC servers for their hardware,  there are virtually no limits to what you can connect to WinCC.

The Runtime application of the WinCC  basic software (client or server) offers all essential functions of a

powerful Supervisory Control and  Data Acquisition  [SCADA] system

• User Management

• User  Interface

• Message  System

•Archiving   System

• Reporting  and logging system

• Control  technology  functions

– Using STEP 7 to provide a comprehensive development and configuration environment for creating a Totally Integrated   Automation solution while improving engineering productivity and reducing implementation times.  Its extensive scope of functionality addresses all phases of an automation project ranging from programming and configuring to testing through ongoing maintenance. The STEP 7 project manager (SIMATIC  Manager]  uses a true project or system-wide scope, encompassing multiple S7 CPUs, the associated distributed peripherals,   all system networking using  IMAP for Programming we have used a combination of three PLC languages CFC, LAD, and S7 Graph, and many other techniques to integrate the whole plant in one system.

Using Distributed  I/O’s  (ET200S and ET200M]  also helped to control different parts of the plant efficiently.

-We  Deliver  Solutions   That  Make  Your  Business   Better Whatever your business,  ITEC’s Supply   & Service  Center is geared to bring you not only the best products and the latest technologies. but also complete solutions that will make your business more efficient and productive.

Dependable products  & information systems for  shop• floor-to-top-floor solutions.

ltec’s  Supply  & Service  Center offers the world’s leading brands of factory automation equipment,  including.

• Industrial  computers

•Programmable   logic  controllers  [PLCs]

•AC  & DC drives  & power  products

• Motion   & motor   control   products

• Industrial  control

• Machine  safety

• Most  advanced  automation   software  on the  market

-As times and technology move onward,  we’ll always be ready with the latest products and knowledge to guide your operations into the future of manufacturing.

Our automation product specialist team will help you get where you’re going faster.

ltec’s  Technology Center specialists provide the expertise needed to ensure your operational excellence. Whether you need pre-sale application assistance, post-sale technical support, or emergency field service, our factory-trained automation product specialists are prepared to make sure that your automation investment translates into increased efficiency and productivity. Electrical Supply

 The division provides services that not only help keep your business running but improve it.

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Chemical Treatment https://projects.automationmate.com/projects/chemical-treatment/ https://projects.automationmate.com/projects/chemical-treatment/#respond Fri, 13 Aug 2021 12:22:11 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6017 The system consists of: •      3 Acid Lift Stations •      1 Solvent Lift Station •      Solvent Collection Cabinet •      Omega-pH treatment station •      complete control station equipped with SCADA system. Process: Automate installed a system to collect and dispose of the waste using state-of-the-art technology to combine and neutralize streams for recycling and ensure the stream is below the level…

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The system consists of:

•      3 Acid Lift Stations

•      1 Solvent Lift Station

•      Solvent Collection Cabinet

•      Omega-pH treatment station

•      complete control station equipped with SCADA system.

Process:

Automate installed a system to collect and dispose of the waste using state-of-the-art technology to combine and neutralize streams for recycling and ensure the stream is below the level of concentration to be considered waste. This system consists of several lift or pump stations which collect waste from the hoods and transfer it to the much larger liquid waste holding tank which will be configured to balance the pH of the solution and dilute the ionic content to levels low enough for disposal as non-hazardous waste. The concentrated solvent waste cannot be diluted in this manner, so it is cost-effective to keep this waste in the most concentrated form for recycling or full incineration. The dilute solvent waste will contain levels of solvent well below the threshold levels to be considered as waste and can therefore be disposed of as standard lab waste, however, this waste must be kept from disposal until it can be verified that levels do not exceed those set by regulatory agencies.

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