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Projects Archive - Automate https://projects.automationmate.com/projects/ Your automation mate Fri, 06 May 2022 09:17:21 +0000 en-US hourly 1 https://wordpress.org/?v=7.0 TECMAN – Drives Application https://projects.automationmate.com/projects/tecman-drives-application/ https://projects.automationmate.com/projects/tecman-drives-application/#respond Thu, 07 Apr 2022 10:24:57 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6650 Two (2) SIEMENS, 45KW MicroMaster VFDs Siemens LOGO! Logic Module Contactors and Overload Relays SIEMENS 3TK28 Safety Contactors For any inquiry or support, please contact us at support@automationmate.com

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  • Two (2) SIEMENS, 45KW MicroMaster VFDs
  • Siemens LOGO! Logic Module
  • Contactors and Overload Relays
  • SIEMENS 3TK28 Safety Contactors
  • For any inquiry or support, please contact us at support@automationmate.com

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    ZAAROUR EXPRESS & CLUB LIFT STATION – Skiing Resort https://projects.automationmate.com/projects/zaarour-express-club-lift-station-skiing-resort/ https://projects.automationmate.com/projects/zaarour-express-club-lift-station-skiing-resort/#respond Thu, 07 Apr 2022 10:22:48 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6646 The project consists of refurbishing an old chairlift system to include the newest automation technology, the project consists of two stations,  departure and arrival . The challenge was transmitting the electrical signals from station 2 to station 1 , distant 1.2 KM . here came the use of PROFINET over fiber optic network due to…

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    The project consists of refurbishing an old chairlift system to include the newest automation technology, the project consists of two stations,  departure and arrival .

    The challenge was transmitting the electrical signals from station 2 to station 1 , distant 1.2 KM . here came the use of PROFINET over fiber optic network due to long distance between the stations . due to PROFINET, we could transmit not only IO signals, also we have installed 2 IP cameras at arrival stations, so the operators can monitor the Skiers there, and check if the system is working error free.

    Using one protocol , we could use PROFINET to transmit IO signals and media, such as camera signal, internet, voice … In case of damage of the fiber optic cable or any of the media converters, user can switch to IWLAN ( industrial wireless LAN) ,  which is also supported by PROFINET, thus the same features could be applied.

    Routing from PROFIBUS to PROFINET and Vice VERSA is always possible too!

    For any inquiry or support, please contact us at support@automationmate.com

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    TEMPERATURE CONTROLLING FOR AN ASPHALT PLANT https://projects.automationmate.com/projects/temperature-controlling-for-an-asphalt-plant/ https://projects.automationmate.com/projects/temperature-controlling-for-an-asphalt-plant/#respond Thu, 07 Apr 2022 10:09:19 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6643 Controlling the temperature of an Asphalt Plant using a SIEMENS SIMATIC S7-200 Automation System & Thermocouple Sensors . We used a SIEMENS TP177B PN/DP Color Touch screen for monitoring and plotting temperature trends. Hardware & Software Used SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software SIEMENS SIMATIC TP177B…

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    Controlling the temperature of an Asphalt Plant using a SIEMENS SIMATIC S7-200 Automation System & Thermocouple Sensors .

    We used a SIEMENS TP177B PN/DP Color Touch screen for monitoring and plotting temperature trends.

    Hardware & Software Used

    • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC STEP 7 Micro/Win Configuration Software
    • SIEMENS SIMATIC TP177B PN/DP Operator Panel
    • SIEMENS WINCC Flexible Configuration Software
    • SIEMENS LOGO! Power Supply and Relays…

    For any inquiry or support, please contact us at support@automationmate.com

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    ROCKS SAW PROJECT https://projects.automationmate.com/projects/rocks-saw-project/ https://projects.automationmate.com/projects/rocks-saw-project/#respond Thu, 07 Apr 2022 06:56:32 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6621 PROJECT : We built a low cost automation system for an automated rocks saw. We used a SIEMENS SIMATIC S7-200 Automation System , Incremental Rotary Encoder fixed on the gearbox and a low cost standard drive, a SIEMENS SINAMICS G110. We achieved a 0.01 mm resolution and precision which is a great result for a…

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    PROJECT :

    We built a low cost automation system for an automated rocks saw. We used a SIEMENS SIMATIC S7-200 Automation System , Incremental Rotary Encoder fixed on the gearbox and a low cost standard drive, a SIEMENS SINAMICS G110. We achieved a 0.01 mm resolution and precision which is a great result for a rocks saw project.

    HARDWARE & SOFTWARE USED:

    • SIEMENS SIMATIC S7-200 Automation System, I/O modules (Digital, Analog and Thermocouple) & SIMATIC  STEP 7 Micro/Win Configuration Software

    • LIKA rotary incremental encoder

    • SIEMENS SINAMICS G110 Frequency Inverter

    • TD200 Micro Operator Panel

    Download PDF

    For any inquiry or support, please contact us at support@automationmate.com

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    KARTING Circuit Light Signal in U.A.E https://projects.automationmate.com/projects/karting-circuit-light-signal-in-u-a-e/ https://projects.automationmate.com/projects/karting-circuit-light-signal-in-u-a-e/#respond Wed, 06 Apr 2022 12:36:33 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6612 Monitor and Control a KARTING Circuit Lighting System Hardware Used SIEMENS SIMATIC S7-300 CPU SIEMENS SCALANCE WIRELESS SIEMENS MOBILE PANEL FOR FIELD CONTROL SIEMENS WinCC FLEXIBLE PC RUNTIME FOR MAIN STATION For any inquiry or support, please contact us at support@automationmate.com

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    Monitor and Control a KARTING Circuit Lighting System

    Hardware Used

    • SIEMENS SIMATIC S7-300 CPU
    • SIEMENS SCALANCE WIRELESS
    • SIEMENS MOBILE PANEL FOR FIELD CONTROL
    • SIEMENS WinCC FLEXIBLE PC RUNTIME FOR MAIN STATION

    For any inquiry or support, please contact us at support@automationmate.com

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    CAR SIMULATOR https://projects.automationmate.com/projects/car-simulator/ https://projects.automationmate.com/projects/car-simulator/#respond Wed, 06 Apr 2022 12:26:04 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6608 Thanks to the Userfriendly platform – TwinCAT, allowing structured text programming, it was possible to acheive complex custom (optimized 7-segment) motion curve calculations cabable of handling dynamic changes of target points and resolving mathematical stress problems. For any inquiry or support, please contact us at support@automationmate.com

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    Thanks to the Userfriendly platform – TwinCAT, allowing structured text programming, it was possible to acheive complex custom (optimized 7-segment) motion curve calculations cabable of handling dynamic changes of target points and resolving mathematical stress problems.

    For any inquiry or support, please contact us at support@automationmate.com

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    AIR LIQUID – Dry Ice machine https://projects.automationmate.com/projects/air-liquid-dry-ice-machine/ https://projects.automationmate.com/projects/air-liquid-dry-ice-machine/#respond Wed, 06 Apr 2022 12:22:57 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6599 Upgrading an old automation system to a current SIEMENS PLC and a SIEMENS HMI (Human Machine Interface) Operator Panel The aim of this project was to prevent errors from affecting the daily production of this machine as it is the only machine in Lebanon producing Dry ICE for hospitals, Airplanes and Smoke Machines Hardware Used SIEMENS…

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    Upgrading an old automation system to a current SIEMENS PLC and a SIEMENS HMI (Human Machine Interface) Operator Panel

    The aim of this project was to prevent errors from affecting the daily production of this machine as it is the only machine in Lebanon producing Dry ICE for hospitals, Airplanes and Smoke Machines

    Hardware Used

    SIEMENS SIMATIC S7-300 Automation System, I/O modules (Digital, Analog and Thermocouple) SIMATIC STEP 7 Configuration Software

    For any inquiry or support, please contact us at support@automationmate.com

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    SOPREL: Cement Mixing System https://projects.automationmate.com/projects/soprel-cement-mixing-system/ https://projects.automationmate.com/projects/soprel-cement-mixing-system/#respond Tue, 05 Apr 2022 11:57:55 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6584 REQUIREMENTS of the customer: •Replace the existing Control System based on S7-1200 by the latest CPU Released S7-1200 to include all IO Modules, and SIEMENS new HMI KTP600.•Ability to monitor and control all daily batches with reporting based on the SCADA system developed and installed.•The challenges are based on cost calculations by batch and by…

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    REQUIREMENTS of the customer:

    •Replace the existing Control System based on S7-1200 by the latest CPU Released S7-1200 to include all IO Modules, and SIEMENS new HMI KTP600.
    •Ability to monitor and control all daily batches with reporting based on the SCADA system developed and installed.
    •The challenges are based on cost calculations by batch and by client to be saved in the SCADA system Database.

    BENEFITS for the customer:

    •Hardware Architecture offers high flexibility over availability and spare parts. Software developed in an open architecture to optimize the weighing of all three aggregates, cement hopper and water flowmeter as well as additive flowmeter.
    •Production Cost is being monitored in a computerized way thanks to the reports generated for each batch. In addition, Cement stock is manually entered and continuously monitored and calculated, the total volume is being updated after each batch.
    •Operational Cost is automatically reduced due to the auto mode sequence which optimized in terms of cycle time and cycle automatic restart

    IMPLEMENTATION:

    •Solution partner was able to replace the control system in a very short time, testing and commissioning was performed in presence of soprel and automate team.
    •TIA Portal for S71200 Controllers was able to handle all needed tasks communicating with WinCC Flexible Runtime and Reporting Function implemented

    Download PDF

    For any inquiry or support, please contact us at support@automationmate.com

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    Soprel Liban – Transbordeur https://projects.automationmate.com/projects/soprel-liban-transbordeur/ https://projects.automationmate.com/projects/soprel-liban-transbordeur/#respond Tue, 05 Apr 2022 11:45:19 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6575 A full automatic Ferry ( Transbordeur), used to fill two baskets in a molding machine. It moves in two directions (forward and backward) at high or low speed.   Download PDF For any inquiry or support, please contact us at support@automationmate.com

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    A full automatic Ferry ( Transbordeur), used to fill two baskets in a molding machine. It moves in two directions (forward and backward) at high or low speed.  

    Download PDF

    For any inquiry or support, please contact us at support@automationmate.com

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    SODAMCO: Weber https://projects.automationmate.com/projects/sodamco-weber/ https://projects.automationmate.com/projects/sodamco-weber/#respond Tue, 05 Apr 2022 11:20:08 +0000 https://projects.automationmate.com/?post_type=portfolio&p=6567 AUTOMATE has offered a full automatic system for sand preparation plant, for SODAMCO Abu Dhabi. to include installation and integration with the existing system. For any inquiry or support, please contact us at support@automationmate.com

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    AUTOMATE has offered a full automatic system for sand preparation plant, for SODAMCO Abu Dhabi. to include installation and integration with the existing system.

    For any inquiry or support, please contact us at support@automationmate.com

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